{"id":7842,"date":"2018-12-05T09:00:25","date_gmt":"2018-12-05T08:00:25","guid":{"rendered":"https:\/\/vaporparalaindustria.com\/?p=7842"},"modified":"2021-04-20T17:44:44","modified_gmt":"2021-04-20T16:44:44","slug":"puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor","status":"publish","type":"post","link":"https:\/\/vaporparalaindustria.com\/pt\/puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor\/","title":{"rendered":"Comissionamento de v\u00e1lvulas de controle em sistemas de vapor"},"content":{"rendered":"<p><em><span style=\"font-weight: 400;\">Uma vez que o <\/span><a href=\"https:\/\/vaporparalaindustria.com\/pt\/como-seleccionar-valvulas-de-control-para-sistemas-de-vapor\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">sele\u00e7\u00e3o<\/span><\/a><span style=\"font-weight: 400;\"> e o <\/span><a href=\"https:\/\/vaporparalaindustria.com\/pt\/instalacion-de-valvulas-de-control-en-sistemas-de-vapor\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">instala\u00e7\u00e3o<\/span><\/a><span style=\"font-weight: 400;\">Procederemos ao comissionamento de v\u00e1lvulas de controle em sistemas de vapor e, para isso, aprenderemos os m\u00e9todos pr\u00e1ticos de configura\u00e7\u00e3o de um controlador, o que, em princ\u00edpio, deve ser feito individualmente para corresponder \u00e0s caracter\u00edsticas de um determinado sistema.<\/span><\/em><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">Embora existam v\u00e1rias t\u00e9cnicas diferentes pelas quais se pode conseguir um controlo est\u00e1vel e r\u00e1pido, o m\u00e9todo Ziegler-Nichols provou ser muito eficaz.<\/span><\/p><\/blockquote>\n<p>&nbsp;<\/p>\n<h3><b>O m\u00e9todo Ziegler-Nichols<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">O m\u00e9todo de resposta em freq\u00fc\u00eancia Ziegler-Nichols (\u00e0s vezes chamado de m\u00e9todo de balan\u00e7o cr\u00edtico) \u00e9 muito eficaz para definir a configura\u00e7\u00e3o de um controlador para a carga real. O m\u00e9todo utiliza o controlador como um amplificador para alcan\u00e7ar o ponto de instabilidade. Neste ponto, todo o sistema est\u00e1 operando de tal forma que a temperatura flutua ao redor do set point com uma amplitude constante, como mostrado no gr\u00e1fico abaixo:<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-7843 aligncenter\" src=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2-1024x427.png\" alt=\"Puesta en marcha de valvulas de control en sistemas de vapor (2)\" width=\"1024\" height=\"427\" srcset=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2-150x63.png 150w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2-300x125.png 300w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2-600x250.png 600w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2-768x320.png 768w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2-800x333.png 800w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2-1024x427.png 1024w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-2.png 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p><span style=\"font-weight: 400;\">Um pequeno aumento no ganho, ou uma banda proporcional reduzida, tornar\u00e1 o sistema inst\u00e1vel e a v\u00e1lvula de controle come\u00e7ar\u00e1 a oscilar com um aumento na amplitude. Por outro lado, um aumento na banda proporcional tornar\u00e1 o processo mais est\u00e1vel e a amplitude ser\u00e1 sucessivamente menor. No ponto de instabilidade, a caracter\u00edstica do sistema \u00e9 obtida para as condi\u00e7\u00f5es reais de opera\u00e7\u00e3o, incluindo o trocador de calor, v\u00e1lvula de controle, atuador, tubula\u00e7\u00e3o e sensor de temperatura.<\/span><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">No comissionamento de v\u00e1lvulas de controle em sistemas de vapor, os ajustes do controlador podem ser determinados pelo m\u00e9todo Ziegler-Nichols, lendo o per\u00edodo de tempo (Tn) dos ciclos de temperatura e o ajuste real da faixa proporcional no ponto de instabilidade.<\/span><\/p><\/blockquote>\n<p><span style=\"font-weight: 400;\">Na coloca\u00e7\u00e3o em funcionamento das v\u00e1lvulas de regula\u00e7\u00e3o em sistemas de vapor, o procedimento para seleccionar os par\u00e2metros PID, utilizando o m\u00e9todo Ziegler-Nichols, \u00e9 o seguinte:<\/span><\/p>\n<p><script src=\"https:\/\/fast.wistia.com\/embed\/medias\/1ykghlk4dz.jsonp\" async><\/script><script src=\"https:\/\/fast.wistia.com\/assets\/external\/E-v1.js\" async><\/script><\/p>\n<div class=\"wistia_embed wistia_async_1ykghlk4dz seo=false\" style=\"width: 100%; height: 218px; position: relative;\"><\/div>\n<p>&nbsp;<\/p>\n<ol>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Remova a a\u00e7\u00e3o integral sobre o controlador, aumentando o tempo integral (Ti) ao seu m\u00e1ximo.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Remova a a\u00e7\u00e3o derivada do controlador, definindo o tempo da derivada (TD) como 0.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Espere at\u00e9 que o processo atinja uma condi\u00e7\u00e3o est\u00e1vel.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Reduzir a banda proporcional (aumentar o ganho) at\u00e9 que o ponto de instabilidade seja alcan\u00e7ado.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Me\u00e7a o tempo de um per\u00edodo (Tn) e anote a defini\u00e7\u00e3o real da banda P (banda proporcional) do controlador neste ponto.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Com esta configura\u00e7\u00e3o como ponto de partida, calcule as configura\u00e7\u00f5es apropriadas do controlador de acordo com os valores da tabela abaixo:<\/span><\/li>\n<\/ol>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-7844 aligncenter\" src=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-1024x171.png\" alt=\"Puesta en marcha de valvulas de control en sistemas de vapor\" width=\"1024\" height=\"171\" srcset=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-150x25.png 150w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-300x50.png 300w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-600x100.png 600w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-768x128.png 768w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-800x133.png 800w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-1024x171.png 1024w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor.png 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<blockquote><p><span style=\"font-weight: 400;\">As configura\u00e7\u00f5es do controlador podem ser ainda mais ajustadas para aumentar a estabilidade ou resposta. O impacto da altera\u00e7\u00e3o dos par\u00e2metros PID sobre a estabilidade e resposta do controle \u00e9 mostrado na tabela a seguir:<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-7845 aligncenter\" src=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3-1024x171.png\" alt=\"Puesta en marcha de valvulas de control en sistemas de vapor (3)\" width=\"1024\" height=\"171\" srcset=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3-150x25.png 150w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3-300x50.png 300w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3-600x100.png 600w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3-768x128.png 768w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3-800x133.png 800w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3-1024x171.png 1024w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/12\/Puesta-en-marcha-de-valvulas-de-control-en-sistemas-de-vapor-3.png 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p><\/blockquote>\n<p><a href=\"https:\/\/koi-3QNKZ0D2AO.marketingautomation.services\/net\/m?md=ZmkHbNtvWeUlu%2BCRWSYKby%2FCuH3FwLAp\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-9780 size-full\" src=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL.jpg\" alt=\"\" width=\"2522\" height=\"1092\" srcset=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-150x65.jpg 150w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-300x130.jpg 300w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-600x260.jpg 600w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-768x333.jpg 768w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-800x346.jpg 800w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-1024x443.jpg 1024w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-1536x665.jpg 1536w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL-2048x887.jpg 2048w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2019\/05\/CTA-DOSSIER-TE\u0301CNICO-VALVULAS-DE-CONTROL.jpg 2522w\" sizes=\"auto, (max-width: 2522px) 100vw, 2522px\" \/><\/a><\/p>\n<h3><\/h3>\n<h3><b>Transfer\u00eancia sem emendas<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">As especifica\u00e7\u00f5es t\u00e9cnicas dos controladores incluem muitos outros termos e um que \u00e9 frequentemente encontrado \u00e9 \"transfer\u00eancia livre de saltos\". A maioria dos controladores incorpora um interruptor \"Manual\" - \"Autom\u00e1tico\" e h\u00e1 alturas em que certas situa\u00e7\u00f5es de controlo requerem controlo manual. Isto faz com que seja necess\u00e1rio interromper o loop de controle autom\u00e1tico.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Sem a transfer\u00eancia sem saltos, a transfer\u00eancia de Auto para Manual e vice-versa significaria que os n\u00edveis de controle seriam perdidos, a menos que o sinal de sa\u00edda manual correspondesse ao sinal de sa\u00edda autom\u00e1tica. A transfer\u00eancia sem opera\u00e7\u00e3o assegura que os sinais de sa\u00edda, seja Manual para Autom\u00e1tico ou Autom\u00e1tico para Manual, coincidam e s\u00f3 seria necess\u00e1rio mover o interruptor em conformidade.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><b>Controladores auto-ajust\u00e1veis<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">No pequeno espa\u00e7o de um controlador moderno, encontramos microprocessadores que incorporam algumas fun\u00e7\u00f5es que antes exigiam um computador. Entre elas est\u00e1 a capacidade de \"sintonia autom\u00e1tica\". H\u00e1 muitos anos, os controladores est\u00e3o dispon\u00edveis que n\u00e3o precisam mais de um engenheiro de comissionamento de v\u00e1lvulas de controle do sistema de vapor para passar pelo processo de defini\u00e7\u00e3o dos termos do PID.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">\u00c9 o pr\u00f3prio controlador auto-regulador que muda para o controlo tudo\/nada durante um determinado per\u00edodo de tempo. Durante este per\u00edodo analisa os resultados das suas respostas e calcula e ajusta os seus pr\u00f3prios termos PID. Anteriormente a fun\u00e7\u00e3o de sintonia autom\u00e1tica s\u00f3 podia ser aplicada durante a inicializa\u00e7\u00e3o do sistema, uma vez definida pelo controlador, os termos do PID permanecem constantes, independentemente de altera\u00e7\u00f5es subsequentes no processo.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">O controlador moderno pode agora operar o que \u00e9 chamado de fun\u00e7\u00e3o adaptativa, que n\u00e3o s\u00f3 define os termos iniciais do PID necess\u00e1rios, mas tamb\u00e9m monitora e reajusta esses termos, se necess\u00e1rio, de acordo com mudan\u00e7as no processo durante condi\u00e7\u00f5es normais de opera\u00e7\u00e3o. Estes controladores est\u00e3o prontamente dispon\u00edveis e s\u00e3o relativamente baratos. Eles est\u00e3o se tornando cada vez mais utilizados, mesmo para tarefas de controle relativamente pouco sofisticadas.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Se estiver interessado em saber mais sobre o comissionamento de v\u00e1lvulas de controle em sistemas a vapor, convidamo-lo a subscrever o <\/span><a href=\"https:\/\/vaporparalaindustria.com\/pt\/newsletter\/?utm_source=newsletter&amp;utm_medium=cta_vapor&amp;utm_campaign=vapor_cta_newsletter\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"font-weight: 400;\">Boletim Informativo Steam for Industry<\/span><\/a><span style=\"font-weight: 400;\">com o qual voc\u00ea receber\u00e1 informa\u00e7\u00f5es sobre a gest\u00e3o eficiente dos sistemas de vapor.<\/span><\/p>\n<p><a href=\"https:\/\/vaporparalaindustria.com\/pt\/ebook-problemas-con-la-calidad-y-pureza-del-vapor-en-la-industria\/?utm_source=EBOOK_PUREZA&amp;utm_medium=CTA_BLOG&amp;utm_campaign=EBOOK_PUREZA_CTA_BLOG\" target=\"_blank\" rel=\"noopener noreferrer\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-7460 size-full\" src=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/07\/EBOOK.-CALIDAD-DE-VAPOR-ALIMENTO-Y-BEBIDAS.001.jpeg\" alt=\"la calidad y pureza del vapor en la industria de alimentaci\u00f3n y bebidas\" width=\"1021\" height=\"400\" srcset=\"https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/07\/EBOOK.-CALIDAD-DE-VAPOR-ALIMENTO-Y-BEBIDAS.001-150x59.jpeg 150w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/07\/EBOOK.-CALIDAD-DE-VAPOR-ALIMENTO-Y-BEBIDAS.001-300x118.jpeg 300w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/07\/EBOOK.-CALIDAD-DE-VAPOR-ALIMENTO-Y-BEBIDAS.001-600x235.jpeg 600w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/07\/EBOOK.-CALIDAD-DE-VAPOR-ALIMENTO-Y-BEBIDAS.001-768x301.jpeg 768w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/07\/EBOOK.-CALIDAD-DE-VAPOR-ALIMENTO-Y-BEBIDAS.001-800x313.jpeg 800w, https:\/\/vaporparalaindustria.com\/wp-content\/uploads\/2018\/07\/EBOOK.-CALIDAD-DE-VAPOR-ALIMENTO-Y-BEBIDAS.001.jpeg 1021w\" sizes=\"auto, (max-width: 1021px) 100vw, 1021px\" \/><\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>Uma vez feita a selec\u00e7\u00e3o e instala\u00e7\u00e3o, procederemos \u00e0 coloca\u00e7\u00e3o em funcionamento das v\u00e1lvulas de regula\u00e7\u00e3o em sistemas de vapor e, para isso, aprenderemos os m\u00e9todos pr\u00e1ticos de configura\u00e7\u00e3o de um controlador, que, em princ\u00edpio, deve ser feita individualmente para corresponder \u00e0s caracter\u00edsticas de um determinado sistema. Embora haja um ...<\/p>","protected":false},"author":1,"featured_media":7846,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[67,76],"tags":[],"class_list":{"2":"type-post","7":"category-optimizacion-de-sistemas-de-vapor","8":"category-valvulas-de-control","9":"entry"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Puesta en marcha de v\u00e1lvulas de control en sistemas de vapor<\/title>\n<meta name=\"description\" content=\"Una vez realizada la selecci\u00f3n y la instalaci\u00f3n, en este art\u00edculo mira c\u00f3mo llevar a cabo la puesta en marcha de v\u00e1lvulas 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